The potential of hydrogen utilization in metallurgical industry of SR aimed on decrease of CO2 production
Technical University of Kosice Faculty of Materials, Metallurgy and Recycling

Introduction


Technical University of Kosice Faculty of Materials, Metallurgy and Recycling

Slovak Research and Development Agency

APVV project - 21-0142 - The potential of hydrogen utilization in metallurgical industry of SR aimed on decrease of CO2 production

Project ID: APVV-21-0142

Solution time: 1.07.2022 - 0.06.2025
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Basic information about the project



Project ID:

APVV-21-0142

Date of submission:

2. 6. 2022

Project title:

The potential ofhydrogen utilization in metallurgical industry of SR aimed on decrease of CO2 production

R&D specialization:

20806-Metallurgy

R&D characterization:

Basic research

Project start:

01.07.2022

Project end:

30.06.2025

Co-ordinating organization:

Technical Universityof Kosice
Faculty of Materials, Metallurgy and Recycling

Acronym:

Hydrogen

Statutory representative:

Dr. h. c. prof.h. c. prof. Ing. Stanislav Kmeť, CSc.

Annotation:
The long-term innovative goal of the metallurgical industry in Slovakia is to increase product quality, implement IT into technological processes, minimize energy and environmental demands and produce products with the highest possible added value. In the presented project from the point of view of reducing the impact of ecological load on the environment, the emphasis will be on metallurgical technologies in the conditions of the Slovak Republic. The aim of the project will be the development of new metallurgical technologies using hydrogen and its impact on the technological and ecological parameters of the production processes of iron, steel and ferroalloys. From the point of view of the Slovak Republic, such a project would be completely new with a great perspective in the future to apply its results to the operating conditions. The research laboratories of the project submitter will participate in the development of completely new technologies, which would create products with high added value (DRI and steel, metallic manganese, silicon carbide and ultrapure silicon), which would be in future produced in the Slovak Republic. To achieve these goals, it will be necessary to carry out thorough materials research, develop and optimize technologies for the production of metallurgical products with suitable qualitative, energy and environmental indicators that are acceptable to industrial practice. The submitted project will include the application and dissemination of knowledge from the solution of previous APVV projects from current researchers, which were focused on the impact of biomass on the quality of the iron ore agglomerate and the quality of the environment.

Key words:
hydrogen, metallurgy,carbon dioxide, ecology, DRI, steel, reduction, industry

Project objectives:
  1. Study of knowledge, within the framework of previous projects in the world, the application of hydrogen in metallurgical processes of steel, ferroalloys and silicon. Energy use of hydrogen.
  2. Development of thermodynamic models for the reduction of iron and manganese oxides using hydrogen.
  3. Creation of a thermodynamic model of the reaction mechanism of CH4 with a process gas from the production of silicon, in which hydrogen and silicon carbide are formed. Utilization of generated hydrogen for energy and reduction processes.
  4. Design of experimental methods for the implementation of laboratory experiments in the production of DRI and steel, manganese, silicon carbide and silicon using hydrogen.
  5. Implementation of laboratory experiments focused on the development of a new technology for the reduction of Fe and Mn ores using hydrogen.
  6. Implementation of laboratory experiments focused on the use of silicon carbide from the process reaction of hydrogen formation in the technology of production of ultrapure silicon.
  7. Proposal of possibilities of application of selected metallurgical technologies using hydrogen for use in operating conditions.

Project schedule

No. Phase name Begin of phase End of phase
1 Study of current knowledge in the field of hydrogen utilizationin metallurgical technologies. Complex material research of source Fe, Mn andSi materials for hydrogen reduction. 01.07.2022 31.12.2022
2 Development of thermodynamic models for the reductionof iron and manganese oxides with hydrogen. Creation of a thermodynamic modelof the reaction mechanism of CH4 with a process gas from silicon production,in which hydrogen and SiC are formed. 01.01.2023 30.06.2023
3 Design of experimental methodologies for theimplementation of laboratory experiments for the production of DRI and steel,manganese, SiC and silicon using hydrogen. Implementation of laboratoryexperiments in terms of the proposed methodologies. 01.07.2023 31.12.2023
4 Analysis of the results obtained in the laboratory experiments. 01.01.2024 30.06.2024
5 Optimization of hydrogen reduction conditions andlaboratory verification of optimization steps. 01.07.2024 31.12.2024
6 Development of an original simulation of reductionprocesses using hydrogen, which will be used to create an interactive modulewith the application of material - heat balance. Design of the application ofthe results for use in operating conditions. 01.01.2025 30.06.2025
Principal investigator


Name and surname:

Jaroslav Legemza

Academic and scientific degree:

prof. Ing. PhD.

Phone:

+421 55 602 3155, +421 902 562 525

E-mail:

jaroslav.legemza@tuke.sk

Project solvers

Name and surname Titles Job/position Organization
Marianna Bartošová Ing. PhD. Assistant Professor FMMR TUKE
Branislav Buľko doc. Ing. PhD. Associate Professor FMMR TUKE
Petra Delimanová Ing. PhD student FMMR TUKE
Peter Demeter doc. Ing. PhD. Associate Professor FMMR TUKE
Martina Džupková Ing. PhD. Assistant Professor FMMR TUKE
Róbert Dzurňák Ing. PhD. Assistant Professor FMMR TUKE
Róbert Findorák doc. Ing. PhD. Associate Professor FMMR TUKE
Lukáš Fogaraš Ing. PhD student FMMR TUKE
Peter Futáš doc. Ing. PhD. Associate Professor FMMR TUKE
Maroš Halama doc. Mgr. PhD. Associate Professor FMMR TUKE
Martina Hrubovčáková Ing. Bc. PhD. Assistant Professor FMMR TUKE
Slavomír Hubatka Ing. PhD student FMMR TUKE
Jaroslav Legemza prof. Ing. PhD. Professor FMMR TUKE
Zuzana Miškovičová Ing. PhD. Scientific Researcher of the project FMMR TUKE
Vladimír Šabik Ing. PhD student FMMR TUKE
Iveta Vasková doc. Ing. PhD. Associate Professor FMMR TUKE

Budget of the project

  • Required funds from APVV: 202 924 EUR
  • Co-financing of the project:
  • Total cost of the project: 202 924 EUR

Outcomes

Category Outcomes 2026 2027 2028
Publications and citations 1.02 Interantional current contents publications 1 1 2
Publications and citations 1.04 SCI citations of the publications originated within project in international current contents journals 1 2 1
Publications and citations 1.06 Publications in peer-reviewed scientific journals in SR 1 2 2 2
Publications and citations 1.07 Publications in international peer-reviewed scientific journals 1 2 2
Publications and citations 1.10 Scientific monographs in SR 1
Publications and citations 1.12 University textbooks issued in SR 1
Applied outcomes 3.1 Models 1
Outputs into education and popularization of science 4.3 Master theses accomplished within project 1
Outputs into education and popularization of science 4.4 PhD students which will be trained within project 1
Outputs into education and popularization of science 4.6 Popularization activities 4 4 4
Other outcomes 5.3 Electronic documents 1 1 1
Other outcomes 5.6 Other outcomes (conceptual frameworks, methodologies, studies, etc.) 1 1 1